Principais vantagens
Independent dual lanes increase effective throughput versus single-line machines in high-volume schedules.
Servo-driven piston volumetric control supports stable, repeatable fill performance for audit-focused operations.
Industrial-grade control and pneumatic architecture for reliability and global component availability.
Recipe memory and modular change parts reduce downtime in multi-SKU production environments.
Hygienic product-contact materials support GMP-oriented cleaning and qualification workflows.
Factory Acceptance Test validates speed, precision and line logic before shipment and sign-off.
Especificações Técnicas
| Faixa de enchimento | 40-200ml standard; 100-500ml with 500ml cylinder kit |
|---|---|
| Filling Accuracy | ±0.5ml @ 200ml / ±1.5ml @ 250ml / ±2.5ml @ 500ml (water medium) |
| Filling Speed | 10-80 BPM (typical 20-50) |
| Poder | 2kW, 220V 50/60Hz |
| Air Pressure | 0.4-0.6 MPa (working 0.2-0.5 MPa) |
| Consumo de ar | 0.3 m3/min (single line 0.5 m3/min) |
| Bottle Diameter | Ø30 – Ø100mm |
| Altura da garrafa | 50 – 190milímetros |
| Bottle Neck | Ø15 – Ø70mm |
| Conveyor Speed | 2-12 m/min |
| Working Temperature | 0-70°C |
| Product Contact | SUS316L stainless steel |
| Filling Valve | ESG Φ10 (Φ6/Φ12/Φ15 optional) |
| Filling Mode | Standard or submersible (diving) |
| Dimensões | ~1800 × 900 × 1850mm |
| Weight | 300-400kg |
Typical Applications
Key Components & Detail Features
🎛️ Siemens PLC + IHM + Siemens Servo
CLP Siemens + Siemens servo system for closed-loop piston control. Multilingual HMI with recipe memory, parameter setting, and alarm logging.
⚙️ Dual Servo-Driven Volumetric Cylinders
Two independent filling lanes with servo-driven quantitative cylinders. Standard cylinder: 200ml (40-200ml range); 500ml cylinder kit available (expands to 100-500ml range). ESG Φ10 filling valve (Φ6/Φ12/Φ15 available).
🛡️ SUS316L Contact + FESTO Pneumática
All product-contact parts in SUS316L stainless steel. Pneumatic system: FESTO (cylinders, valves, air preparation). Frame: aluminum alloy + transparent PC enclosure + SUS304 work surface.
🔄 Dual PU Belt Conveyor (1.8m / 2.2m options)
Two independent PU belt conveyors (standard 1.8m, optional 2.2m), each driven by variable-frequency motor (Danfoss VFD). Conveyor speed: 2-12 m/min. Suitable bottle range: Ø30-Ø100mm diameter, 50-190mm height, Ø15-Ø70mm neck.
🔌 Submersible Filling Mode
Submersible (diving) filling mode available — recommended for foaming materials (cleanser foam, foaming toner, surfactant products). Fill head descends to bottle neck-5mm position during dosing.
Perguntas frequentes
❓ What is the difference between ATLAS 220 and ATLAS 120?
ATLAS 220 é de linha dupla (10-80 BPM typical 20-50) versus ATLAS 120 single-line (20-30 BPM). ATLAS 220 supports 500ml cylinder kit for 100-500ml range, while ATLAS 120 is limited to 200ml (300ml kit).
❓ Can ATLAS 220 be configured for 500ml filling?
Sim. ATLAS 220 ships with 200ml standard cylinder. The 500ml cylinder kit expands range to 100-500ml. Each kit includes 1× material barrel, 2× feed valves, 2× volumetric cylinders, 2× pistons, 2× discharge tubes. Precision at 500ml is ±2.5ml (water medium).
❓ What is the standard lead time?
Standard lead time for new equipment is approximately 60 dias úteis after deposit and design finalization (reference: ATLAS 310 three-line machine). Custom configurations, special tooling, or non-standard voltages may extend the lead time. A detailed production schedule with weekly photo and video updates is provided for every order.
❓ Can this machine be customized to my product, bottle, and cap?
Sim. All INNOPKG machines support custom configuration. Typical customization areas include: filling volume range (por exemplo, ATLAS 220 ships with 200ml cylinder; 500ml cylinder is an optional kit that expands the range to 100-500ml), bottle diameter / height / neck size (each machine has a defined compatible range — see Specifications), cap chuck diameter (PALLAS chucks cover Ø15-90mm depending on model), e voltage (220V/380V standard, 110V/415V/480V available on request). Our engineering team reviews your samples and product specs and confirms feasibility before quotation.
❓ What voltage and air supply does the machine need?
Standard supply is 220V 50/60Hz or 380V 50Hz 3-phase (varies by model — see Specifications tab). Air supply requirement is 0.4-0.6 MPa clean compressed air for most models; HIDRA 212 e PALAS 210 require 0.5-0.7 MPa. We specify exact requirements per model in the quotation.
❓ What packaging and shipping terms apply?
Default incoterm is EXW (factory). CIF (named destination port) and DDP (delivered duty paid) are available on request. Equipment is wrapped in protective film, crated in fumigation-free plywood with shock indicators, and includes the operation manual, electrical schematics, and FAT report. Sea freight transit to most major ports is approximately 25-35 dias; air freight 5-7 dias.
❓ Do you provide installation, treinamento, and commissioning?
Sim. Every machine ships with detailed English operation manual and electrical schematics. Remote commissioning support is available via video call. For on-site installation and commissioning, engineer dispatch is quoted per project (typical scope: 1-2 engineers, 5-10 working days on site, including round-trip economy airfare, local transport, accommodation, and per-diem). Scope and cost are defined in the quotation.
❓ What about after-sales support and spare parts?
Warranty is 12 months from start-up or 18 months from dispatch (whichever comes first), per the default quotation terms. Warranty scope covers manufacturing defects under normal operating conditions. Wear parts (seals, gaskets, O-rings, nozzles) are recommended to be stocked by the customer. Spare parts can be ordered at any time; lead time and pricing depend on part availability — please contact our service team with your machine serial number for an accurate quote.
Certifications & Service
🏭 Reference Customers
Serving 40+ manufacturing customers across cosmetics, farmacêutica, comida & bebida, and daily chemical industries — including Cosmax, Nuosibell, Longrich, Beijing Sunshine, Vebro, WIPRO, and other named projects. Reference list available on request.
🌐 Engineering Support
Based in China with project engineering in Chinese / English. We support FAT (Teste de aceitação de fábrica), SENTADO (Teste de aceitação do site), and on-site commissioning dispatch on a per-project basis. On-site engineer days are quoted per project scope.
📦 Shipping Terms
Default EXW (factory). CIF and DDP available. Equipment is crated in fumigation-free plywood with shock indicators. Standard crating meets international sea-freight handling requirements.
🛡️ Warranty (Default)
Default warranty terms per quotation: 12 months from start-up or 18 months from dispatch, whichever comes first. Warranty scope, exclusions, and extended warranty options are defined per project contract.
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