Principais vantagens
Closed-loop servo ball-screw piston drive provides stable ±2.5ml accuracy for high-viscosity applications.
Single-head linear architecture for medium to large bottle formats — shampoo, loção, and detergent packaging.
Industrial-grade Siemens control architecture with multilingual HMI for global operations.
Linear single-head structure fits small to mid-size production floors without dedicated line space.
Tool-free adjustment and recipe memory reduce SKU changeover to under 15 minutos.
Sanitary product-contact surfaces support GMP-oriented cleaning and validation workflows.
Especificações Técnicas
| Filling Type | Single-head linear piston filler |
|---|---|
| Faixa de enchimento | 200-1000ml (per project configuration) |
| Filling Speed | 30-60 BPM (per project configuration) |
| Sistema de controle | CLP Siemens + Servo drive |
| Product Contact | SUS316L stainless steel |
| Use Case | Mid-size production floors with medium to large bottle formats |
Typical Applications
Key Components & Detail Features
🎛️ Siemens PLC + Touchscreen HMI
Siemens PLC and HMI (or Schneider / Mitsubishi alternative). Recipe memory, parameter setting, and OEE dashboard.
⚙️ Multi-Head Servo-Driven Piston Filling
HIDRA 130: 5 or 8 filling heads. HIDRA 210: 6 heads. HIDRA 212: 12 heads. Servo-driven volumetric cylinder. ESG Φ16 filling valve (SUS316L) with suck-back to prevent dripping.
🛢️ Large Material Tank + Cylinder
HIDRA 130: 200L material tank, 5.5L volumetric cylinder. HIDRA 210: configurable for 40-200ml (200ml cylinder) or 1L-2.5L (large-capacity variant for laundry liquid).
🛡️ SUS316L Contact + FESTO Pneumática + Rolamentos NSK
All product-contact parts in SUS316L stainless steel. Pneumatic system: FESTO. Bearings: NSK (Japan). Frame: SUS304 stainless steel + aluminum structure.
🧼 CIP-Ready Design (HIDRA 130 Standard)
HIDRA 130 includes one-key automatic CIP (Clean-in-Place) function — for daily chemical and personal care applications where cross-contamination control is critical.
🔌 Optional Add-ons
Peristaltic pump option (for ultra-hygienic applications); 12-head upgrade; CIP system upgrade; vision inspection; date coder; nitrogen-flush.
Perguntas frequentes
❓ What is the difference between HYDRA 110 and ATLAS 120?
HIDRA 110 is a single-head linear piston filler for larger bottles (200-1000ml range). ATLAS 120 is single-line for smaller bottles (30-200ml). Choose based on your bottle size range and throughput target.
❓ What is the standard lead time?
Standard lead time for new equipment is approximately 60 dias úteis after deposit and design finalization (reference: ATLAS 310 three-line machine). Custom configurations, special tooling, or non-standard voltages may extend the lead time. A detailed production schedule with weekly photo and video updates is provided for every order.
❓ Can this machine be customized to my product, bottle, and cap?
Sim. All INNOPKG machines support custom configuration. Typical customization areas include: filling volume range (por exemplo, ATLAS 220 ships with 200ml cylinder; 500ml cylinder is an optional kit that expands the range to 100-500ml), bottle diameter / height / neck size (each machine has a defined compatible range — see Specifications), cap chuck diameter (PALLAS chucks cover Ø15-90mm depending on model), e voltage (220V/380V standard, 110V/415V/480V available on request). Our engineering team reviews your samples and product specs and confirms feasibility before quotation.
❓ What voltage and air supply does the machine need?
Standard supply is 220V 50/60Hz or 380V 50Hz 3-phase (varies by model — see Specifications tab). Air supply requirement is 0.4-0.6 MPa clean compressed air for most models; HIDRA 212 e PALAS 210 require 0.5-0.7 MPa. We specify exact requirements per model in the quotation.
❓ What packaging and shipping terms apply?
Default incoterm is EXW (factory). CIF (named destination port) and DDP (delivered duty paid) are available on request. Equipment is wrapped in protective film, crated in fumigation-free plywood with shock indicators, and includes the operation manual, electrical schematics, and FAT report. Sea freight transit to most major ports is approximately 25-35 dias; air freight 5-7 dias.
❓ Do you provide installation, treinamento, and commissioning?
Sim. Every machine ships with detailed English operation manual and electrical schematics. Remote commissioning support is available via video call. For on-site installation and commissioning, engineer dispatch is quoted per project (typical scope: 1-2 engineers, 5-10 working days on site, including round-trip economy airfare, local transport, accommodation, and per-diem). Scope and cost are defined in the quotation.
❓ What about after-sales support and spare parts?
Warranty is 12 months from start-up or 18 months from dispatch (whichever comes first), per the default quotation terms. Warranty scope covers manufacturing defects under normal operating conditions. Wear parts (seals, gaskets, O-rings, nozzles) are recommended to be stocked by the customer. Spare parts can be ordered at any time; lead time and pricing depend on part availability — please contact our service team with your machine serial number for an accurate quote.
Certifications & Service
🏭 Reference Customers
Serving 40+ manufacturing customers across cosmetics, farmacêutica, comida & bebida, and daily chemical industries — including Cosmax, Nuosibell, Longrich, Beijing Sunshine, Vebro, WIPRO, and other named projects. Reference list available on request.
🌐 Engineering Support
Based in China with project engineering in Chinese / English. We support FAT (Teste de aceitação de fábrica), SENTADO (Teste de aceitação do site), and on-site commissioning dispatch on a per-project basis. On-site engineer days are quoted per project scope.
📦 Shipping Terms
Default EXW (factory). CIF and DDP available. Equipment is crated in fumigation-free plywood with shock indicators. Standard crating meets international sea-freight handling requirements.
🛡️ Warranty (Default)
Default warranty terms per quotation: 12 months from start-up or 18 months from dispatch, whichever comes first. Warranty scope, exclusions, and extended warranty options are defined per project contract.
Comentários
Ainda não há comentários.