ATLAS 120 Single-Line Automatic Piston Filling Machine 30–200ml, ±0.5ml Precision, CLP Siemens | INNOPKG

ATLAS 120 single-line piston filler for 30–200ml cosmetics, personal care, and food packaging lines. Delivers ±0.5ml dosing accuracy (CPK≥1.33) at 20–60 BPM using Siemens PLC, FESTO pneumatics, and SUS316L contact parts. Servo-driven for stable, brand-audit-ready production. Free layout drawing on request.

Categoria: Marcação:

Principais vantagens

🎯 ±0.5ml Precision (CPK ≥ 1.33)

Servo-driven piston stroke control helps maintain consistent fill accuracy for brand-audit requirements.

⚙️ Siemens + FESTO Core Architecture

Global component brands for stable operation, long-term reliability, and easier spare-part access.

🔄 Fast Changeover ≤ 30 min

Tool-free modular change parts and recipe memory reduce downtime across multiple SKUs.

🧼 SUS316L Contact Parts

Sanitary product-contact surfaces support GMP-oriented cleaning and validation workflows.

🖥️ Smart HMI Control

Multilingual panel with production counters, alarms, and no-bottle-no-fill logic.

Especificações Técnicas

Faixa de enchimentoUp to 200ml standard (300ml cylinder kit available)
Filling Accuracy±0.5ml @ 200ml (water medium)
Filling Speed20-30 BPM (100ml water)
Poder~0.6kW, 220V 50Hz
Air Pressure0.4-0.6 MPa
Bottle DiameterØ30Ø90mm
Altura da garrafa50 – 240milímetros
Product ContactSUS316L stainless steel
Level DetectionSick ultrasonic sensor
Filling ModeStandard or submersible (diving)
Dimensões1880 × 800 × 1850mm
Weight260kg

Typical Applications

🧴 Cosmetics & Cuidados PessoaisSerum, loção, and shampoo bottle lines requiring audit-ready precision.
🥤 Food & BeveragePremium sauce, honey, and syrup filling for small to medium batches.
💊 PharmaceuticalOral liquid, syrup, and small-volume pharmaceutical production.
🧪 Specialty ChemicalsReagent, lab chemical, and small-format liquid products.

 

Key Components & Detail Features

🎛️ Siemens PLC + Touchscreen HMI

CLP Siemens (standard) with multilingual HMI. Recipe memory for multiple SKUs. Production counters and alarm log.

⚙️ Servo-Driven Volumetric Cylinder (Siemens Servo)

Servo motor drives quantitative cylinder for piston filling. Achieves ±0.5ml accuracy @ 200ml (water medium). Standard cylinder: 200ml (300ml available as kit). Siemens servo system.

🌊 Ultrasonic Level Sensor (Sick)

Sick ultrasonic level sensor for non-contact level detection (preferred over electrode pin and float types for sanitary applications).

🛡️ SUS316L Product-Contact Path

All product-contact components in SUS316L stainless steel. Pneumatic system uses FESTO components. Frame: aluminum alloy + transparent PC enclosure + SUS304 work surface.

🔌 Filling Mode Options

Standard surface filling or submersible (diving) filling. Submersible mode recommended for foaming materials — fill head descends below liquid surface during dosing.

Perguntas frequentes

❓ What is the difference between ATLAS 120 and ATLAS 220?

ATLAS 120 é de linha única (20-30 BPM @ 100ml water), 200ml max standard cylinder (300ml available as kit). ATLAS 220 é de linha dupla (10-80 BPM typical 20-50), 200ml standard or 500ml cylinder kit for 100-500ml range. Both share ±0.5ml precision at 200ml.

❓ Can ATLAS 120 handle both thin liquids and viscous creams?

Sim. Servo-driven volumetric cylinder with submersible filling mode (recommended for foaming products) handles viscosity range typical of water, loção, and cream applications.

❓ What is the standard lead time?

Standard lead time for new equipment is approximately 60 dias úteis after deposit and design finalization (reference: ATLAS 310 three-line machine). Custom configurations, special tooling, or non-standard voltages may extend the lead time. A detailed production schedule with weekly photo and video updates is provided for every order.

❓ Can this machine be customized to my product, bottle, and cap?

Sim. All INNOPKG machines support custom configuration. Typical customization areas include: filling volume range (por exemplo, ATLAS 220 ships with 200ml cylinder; 500ml cylinder is an optional kit that expands the range to 100-500ml), bottle diameter / height / neck size (each machine has a defined compatible range — see Specifications), cap chuck diameter (PALLAS chucks cover Ø15-90mm depending on model), e voltage (220V/380V standard, 110V/415V/480V available on request). Our engineering team reviews your samples and product specs and confirms feasibility before quotation.

❓ What voltage and air supply does the machine need?

Standard supply is 220V 50/60Hz or 380V 50Hz 3-phase (varies by model — see Specifications tab). Air supply requirement is 0.4-0.6 MPa clean compressed air for most models; HIDRA 212 e PALAS 210 require 0.5-0.7 MPa. We specify exact requirements per model in the quotation.

❓ What packaging and shipping terms apply?

Default incoterm is EXW (factory). CIF (named destination port) and DDP (delivered duty paid) are available on request. Equipment is wrapped in protective film, crated in fumigation-free plywood with shock indicators, and includes the operation manual, electrical schematics, and FAT report. Sea freight transit to most major ports is approximately 25-35 dias; air freight 5-7 dias.

❓ Do you provide installation, treinamento, and commissioning?

Sim. Every machine ships with detailed English operation manual and electrical schematics. Remote commissioning support is available via video call. For on-site installation and commissioning, engineer dispatch is quoted per project (typical scope: 1-2 engineers, 5-10 working days on site, including round-trip economy airfare, local transport, accommodation, and per-diem). Scope and cost are defined in the quotation.

❓ What about after-sales support and spare parts?

Warranty is 12 months from start-up or 18 months from dispatch (whichever comes first), per the default quotation terms. Warranty scope covers manufacturing defects under normal operating conditions. Wear parts (seals, gaskets, O-rings, nozzles) are recommended to be stocked by the customer. Spare parts can be ordered at any time; lead time and pricing depend on part availability — please contact our service team with your machine serial number for an accurate quote.

Certifications & Service

🏭 Reference Customers

Serving 40+ manufacturing customers across cosmetics, farmacêutica, comida & bebida, and daily chemical industries — including Cosmax, Nuosibell, Longrich, Beijing Sunshine, Vebro, WIPRO, and other named projects. Reference list available on request.

🌐 Engineering Support

Based in China with project engineering in Chinese / English. We support FAT (Teste de aceitação de fábrica), SENTADO (Teste de aceitação do site), and on-site commissioning dispatch on a per-project basis. On-site engineer days are quoted per project scope.

📦 Shipping Terms

Default EXW (factory). CIF and DDP available. Equipment is crated in fumigation-free plywood with shock indicators. Standard crating meets international sea-freight handling requirements.

🛡️ Warranty (Default)

Default warranty terms per quotation: 12 months from start-up or 18 months from dispatch, whichever comes first. Warranty scope, exclusions, and extended warranty options are defined per project contract.

Especificações completas

Item Especificação
Faixa de enchimento 30–200ml
Filling Speed 20–60BPM
Filling Precision ±0.5ml (CPK≥1.33)
Filling Heads 1 head (single-line)
Viscosity Range 50–10,000 cP
Sistema de controle CLP Siemens + Touch Panel
Core Components Siemens + FESTO + NSK
Contact Parts SUS316L stainless steel

Aplicativos

Skincare Products
Skincare Products
  • Lotion
  • Toner
  • Essence
  • Serum
Skincare Application Visual
🧴
Hair Care
Hair Care
  • Shampoo
  • Conditioner
  • Hair Treatment
Hair Care Application Visual
🧼
Body Care
Body Care
  • Body Wash
  • Hand Soap
  • Shower Gel
Body Care Application Visual
💊
Farmacêutico
Farmacêutico
  • Syrups
  • Oral Solutions
Pharma Application Visual
🏠
Doméstico
Household Products
  • Detergents
  • Disinfectants
Household Application Visual

Histórias de sucesso

+40%
Cosmetics ODM Line
France · Mid-scale skincare production
After deploying ATLAS 120 in a multi-SKU line, fill consistency improved and daily changeover efficiency increased significantly.

Result: Higher Throughput Stability

≤30 min
Personal-Care Factory
Southeast Asia · Lotion & sanitizer line
Tool-free format changes and recipe memory reduced switching downtime, enabling faster response to order mix changes.

Result: Faster Changeovers

CPK≥1.33
Audit-Oriented Facility
Global supply chain qualification project
FAT records plus stable fill precision helped the customer streamline technical review and qualification workflows.

Result: Audit-Ready Documentation

Vídeos

Recommended videos for this model:

  • ATLAS 120 operation demonstration
  • Precision test (fill weight consistency)
  • Tool-free changeover procedure

You can replace this section with your official YouTube or hosted video embed code.

Perguntas frequentes

What’s the difference between ATLAS 120 and ATLAS 220?

ATLAS 120 is a single-line machine for 30–200ml at 20–60 BPM. ATLAS 220 is dual-line for higher output and typically wider format coverage. Both use piston volumetric filling architecture and core industrial components.

Can ATLAS 120 pass Johnson & Johnson or Nivea-style audits?

Sim. The ATLAS platform is built for audit-oriented production with FAT documentation, material traceability, and precision capability aligned to CPK ≥ 1.33 targets when validated under customer-defined conditions.

What viscosity range can ATLAS 120 handle?

Typical range is 50–10,000 cP, suitable for serums, lotions, and similar products. For much higher viscosity materials, HYDRA series is usually recommended.

How long does product changeover take?

Tool-free changeover is generally within 30 minutos, supported by modular change parts and recipe memory for faster SKU switching.

What does FAT include before shipment?

FAT typically includes live filling tests, speed/accuracy verification, alarm/interlock checks, and documented sign-off before dispatch.

What core components are used in ATLAS 120?

Typical configuration includes Siemens PLC controls, FESTO pneumatic components, NSK bearings, and industrial-grade sensors.

What after-sales support is provided?

Support usually includes operation manuals, spare-parts recommendations, remote troubleshooting, and optional on-site installation/training services.

Can ATLAS 120 integrate with existing capping and labeling equipment?

Sim. It can be integrated with GC conveyors, PALLAS cappers, and downstream labeling modules through line-layout and control interface planning.

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