ATLAS 120 Single-Line Automatic Piston Filling Machine 30–200ml, ±0.5ml Precision, Siemens PLC'si | INNOPKG

ATLAS 120 single-line piston filler for 30–200ml cosmetics, kişisel bakım, and food packaging lines. Delivers ±0.5ml dosing accuracy (CPK≥1.33) at 20–60 BPM using Siemens PLC, FESTO pneumatics, and SUS316L contact parts. Servo-driven for stable, brand-audit-ready production. Free layout drawing on request.

Kategori: Etiket:

Temel Avantajlar

🎯 ±0.5ml Precision (CPK ≥ 1.33)

Servo-driven piston stroke control helps maintain consistent fill accuracy for brand-audit requirements.

⚙️ Siemens + FESTO Core Architecture

Global component brands for stable operation, long-term reliability, and easier spare-part access.

🔄 Fast Changeover ≤ 30 dk.

Tool-free modular change parts and recipe memory reduce downtime across multiple SKUs.

🧼 SUS316L Contact Parts

Sanitary product-contact surfaces support GMP-oriented cleaning and validation workflows.

🖥️ Smart HMI Control

Multilingual panel with production counters, alarms, and no-bottle-no-fill logic.

Teknik Özellikler

Dolum AralığıUp to 200ml standard (300ml cylinder kit available)
Dolum Doğruluğu±0.5ml @ 200ml (water medium)
Doldurma Hızı20-30 BPM (100ml water)
Güç~0.6kW, 220V 50Hz
Hava Basıncı0.4-0.6 MPa
Bottle DiameterØ30 – Ø90mm
Şişe Yüksekliği50 – 240mm
Product ContactSUS316L stainless steel
Level DetectionSick ultrasonic sensor
Filling ModeStandard or submersible (diving)
Boyutlar1880 × 800 × 1850mm
Ağırlık260kilogram

Tipik Uygulamalar

🧴 Cosmetics & Kişisel BakımSerum, losyon, and shampoo bottle lines requiring audit-ready precision.
🥤 Yemek & İçecekPremium sauce, honey, and syrup filling for small to medium batches.
💊 İlaçOral liquid, syrup, and small-volume pharmaceutical production.
🧪 Specialty ChemicalsReagent, lab chemical, and small-format liquid products.

 

Anahtar Bileşenler & Detay Özellikler

🎛️Siemens PLC + Dokunmatik ekran HMI'sı

Siemens PLC'si (standard) with multilingual HMI. Recipe memory for multiple SKUs. Production counters and alarm log.

⚙️ Servo-Driven Volumetric Cylinder (Siemens Servo)

Servo motor drives quantitative cylinder for piston filling. Achieves ±0.5ml accuracy @ 200ml (water medium). Standard cylinder: 200ml (300ml available as kit). Siemens servo system.

🌊 Ultrasonic Level Sensor (Sick)

Sick ultrasonic level sensor for non-contact level detection (preferred over electrode pin and float types for sanitary applications).

🛡️ SUS316L Product-Contact Path

All product-contact components in SUS316L stainless steel. Pneumatic system uses FESTO components. Frame: aluminum alloy + transparent PC enclosure + SUS304 work surface.

🔌 Filling Mode Options

Standard surface filling or submersible (diving) filling. Submersible mode recommended for foaming materials — fill head descends below liquid surface during dosing.

Sıkça Sorulan Sorular

❓ What is the difference between ATLAS 120 and ATLAS 220?

ATLAS 120 is single-line (20-30 BPM @ 100ml water), 200ml max standard cylinder (300ml available as kit). ATLAS 220 is dual-line (10-80 BPM typical 20-50), 200ml standard or 500ml cylinder kit for 100-500ml range. Both share ±0.5ml precision at 200ml.

❓ Can ATLAS 120 handle both thin liquids and viscous creams?

Evet. Servo-driven volumetric cylinder with submersible filling mode (recommended for foaming products) handles viscosity range typical of water, losyon, and cream applications.

❓ Standart teslim süresi nedir?

Yeni ekipman için standart teslim süresi yaklaşık olarak 60 iş günleri depozito ve tasarımın tamamlanmasından sonra (referans: ATLAS 310 üç hatlı makine). Özel yapılandırmalar, özel takım, veya standart dışı voltajlar teslim süresini uzatabilir. Her sipariş için haftalık fotoğraf ve video güncellemelerini içeren ayrıntılı bir üretim programı sağlanır..

❓ Bu makine ürünüme göre özelleştirilebilir mi?, şişe, ve kapak?

Evet. Tüm INNOPKG makineleri özel konfigürasyonu destekler. Tipik özelleştirme alanları şunları içerir:: doldurma hacmi aralığı (örneğin, ATLAS 220 200ml'lik silindirle birlikte gönderilir; 500ml silindir, aralığı 100-500 ml'ye genişleten isteğe bağlı bir kittir), şişe çapı / yükseklik / boyun boyutu (her makinenin tanımlanmış bir uyumlu aralığı vardır - bkz. Teknik Özellikler), kapak aynası çapı (PALLAS aynalar modele bağlı olarak Ø15-90mm'yi kapsar), Ve Gerilim (220V/380V standardı, 110Talep üzerine V/415V/480V mevcuttur). Mühendislik ekibimiz numunelerinizi ve ürün özelliklerini inceler ve teklif vermeden önce fizibiliteyi onaylar.

❓ Makinenin hangi voltaj ve hava kaynağına ihtiyacı var??

Standart tedarik 220V 50/60Hz veya 380V 50Hz 3 fazlı (modele göre değişir — Teknik Özellikler sekmesine bakın). Hava besleme gereksinimi 0.4-0.6 MPa temiz basınçlı hava çoğu model için; HİDRA 212 ve PALLAS 210 gerekmek 0.5-0.7 MPa. Fiyat teklifinde model başına kesin gereksinimleri belirtiyoruz.

❓ Hangi paketleme ve nakliye şartları geçerlidir?

Varsayılan incoterm: EXW (fabrika). CIF (adlandırılmış hedef bağlantı noktası) ve DDP (delivered duty paid) are available on request. Equipment is wrapped in protective film, crated in fumigation-free plywood with shock indicators, and includes the operation manual, electrical schematics, and FAT report. Sea freight transit to most major ports is approximately 25-35 günler; air freight 5-7 günler.

❓ Do you provide installation, training, and commissioning?

Evet. Every machine ships with detailed English operation manual and electrical schematics. Remote commissioning support is available via video call. For on-site installation and commissioning, engineer dispatch is quoted per project (typical scope: 1-2 engineers, 5-10 working days on site, including round-trip economy airfare, local transport, accommodation, and per-diem). Scope and cost are defined in the quotation.

❓ What about after-sales support and spare parts?

Warranty is 12 months from start-up or 18 months from dispatch (hangisi önce gelirse), varsayılan teklif şartlarına göre. Garanti kapsamı normal çalışma koşullarındaki üretim hatalarını kapsar. Aşınma parçaları (mühürler, contalar, O-halkalar, nozullar) müşteri tarafından stoklanması tavsiye edilir. Yedek parçalar istediğiniz zaman sipariş edilebilir; teslim süresi ve fiyatlandırma parça bulunabilirliğine bağlıdır; doğru bir fiyat teklifi için lütfen makinenizin seri numarasıyla birlikte servis ekibimizle iletişime geçin.

Sertifikalar & Hizmet

🏭 Referans Müşteriler

Servis 40+ imalat müşterileri kozmetik ürünleri arasında, ilaç, yiyecek & içecek, ve Cosmax dahil günlük kimya endüstrileri, Nuosibell, Longrich, Pekin Güneşi, Vebro, WIPRO, ve diğer adlandırılmış projeler. Talep üzerine referans listesi mevcuttur.

🌐 Mühendislik Desteği

Proje mühendisliği ile Çin merkezli Çince / İngilizce. FAT'i destekliyoruz (Fabrika Kabul Testi), DOYGUNLUK (Saha Kabul Testi), ve proje bazında yerinde devreye alma gönderimi. On-site engineer days are quoted per project scope.

📦 Shipping Terms

Default EXW (fabrika). CIF and DDP available. Equipment is crated in fumigation-free plywood with shock indicators. Standard crating meets international sea-freight handling requirements.

🛡️ Warranty (Default)

Default warranty terms per quotation: 12 months from start-up or 18 months from dispatch, hangisi önce gelirse. Warranty scope, exclusions, and extended warranty options are defined per project contract.

Tüm Özellikler

Öğe Şartname
Dolum Aralığı 30–200ml
Doldurma Hızı 20–60 BPM
Filling Precision ±0.5ml (CPK≥1.33)
Filling Heads 1 head (single-line)
Viscosity Range 50–10,000 cP
Kontrol Sistemi Siemens PLC'si + Touch Panel
Core Components Siemens + PARTİ + NSK
İletişim Parçaları SUS316L stainless steel

Uygulamalar

Skincare Products
Skincare Products
  • Losyon
  • Toner
  • Essence
  • Serum
Skincare Application Visual
🧴
Hair Care
Hair Care
  • Shampoo
  • Conditioner
  • Hair Treatment
Hair Care Application Visual
🧼
Body Care
Body Care
  • Body Wash
  • Hand Soap
  • Shower Gel
Body Care Application Visual
💊
Pharmaceutical
Pharmaceutical
  • Syrups
  • Oral Solutions
Pharma Application Visual
🏠
Ev
Household Products
  • Detergents
  • Disinfectants
Household Application Visual

Başarı Hikayeleri

+40%
Cosmetics ODM Line
France · Mid-scale skincare production
After deploying ATLAS 120 in a multi-SKU line, fill consistency improved and daily changeover efficiency increased significantly.

Result: Higher Throughput Stability

≤30 min
Personal-Care Factory
Southeast Asia · Lotion & sanitizer line
Tool-free format changes and recipe memory reduced switching downtime, enabling faster response to order mix changes.

Result: Faster Changeovers

CPK≥1.33
Audit-Oriented Facility
Global supply chain qualification project
FAT records plus stable fill precision helped the customer streamline technical review and qualification workflows.

Result: Audit-Ready Documentation

Videolar

Recommended videos for this model:

  • ATLAS 120 operation demonstration
  • Precision test (fill weight consistency)
  • Tool-free changeover procedure

You can replace this section with your official YouTube or hosted video embed code.

SSS

What’s the difference between ATLAS 120 and ATLAS 220?

ATLAS 120 is a single-line machine for 30–200ml at 20–60 BPM. ATLAS 220 is dual-line for higher output and typically wider format coverage. Both use piston volumetric filling architecture and core industrial components.

ATLAS olabilir 120 pass Johnson & Johnson or Nivea-style audits?

Evet. The ATLAS platform is built for audit-oriented production with FAT documentation, material traceability, and precision capability aligned to CPK ≥ 1.33 targets when validated under customer-defined conditions.

What viscosity range can ATLAS 120 handle?

Typical range is 50–10,000 cP, suitable for serums, losyonlar, and similar products. For much higher viscosity materials, HYDRA series is usually recommended.

How long does product changeover take?

Tool-free changeover is generally within 30 dakika, supported by modular change parts and recipe memory for faster SKU switching.

What does FAT include before shipment?

FAT typically includes live filling tests, speed/accuracy verification, alarm/interlock checks, and documented sign-off before dispatch.

What core components are used in ATLAS 120?

Typical configuration includes Siemens PLC controls, FESTO pneumatic components, NSK bearings, and industrial-grade sensors.

What after-sales support is provided?

Support usually includes operation manuals, spare-parts recommendations, remote troubleshooting, and optional on-site installation/training services.

ATLAS olabilir 120 integrate with existing capping and labeling equipment?

Evet. It can be integrated with GC conveyors, PALLAS cappers, and downstream labeling modules through line-layout and control interface planning.

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