ATLAS 120 Single-Line Automatic Piston Filling Machine

ATLAS 120 single-line piston filler for 30–200ml products. ±0.5ml accuracy, 20–60 BPM, Siemens PLC, FESTO pneumatics, SUS316L contact parts. Request specs.

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Key Advantages

🎯 ±0.5ml Precision (CPK ≥ 1.33)

Servo-driven piston stroke control helps maintain consistent fill accuracy for brand-audit requirements.

⚙️ Siemens + FESTO Core Architecture

Global component brands for stable operation, long-term reliability, and easier spare-part access.

🔄 Fast Changeover ≤ 30 min

Tool-free modular change parts and recipe memory reduce downtime across multiple SKUs.

🧼 SUS316L Contact Parts

Sanitary product-contact surfaces support GMP-oriented cleaning and validation workflows.

🖥️ Smart HMI Control

Multilingual panel with production counters, alarms, and no-bottle-no-fill logic.

📊 FAT Before Shipment

Factory Acceptance Testing validates speed and precision before delivery.

 

Full Specifications

Item Spécification
Gamme de remplissage 30–200ml
Filling Speed 20–60 BPM
Filling Precision ±0.5ml (CPK≥1.33)
Filling Heads 1 head (single-line)
Viscosity Range 50–10,000 cP
Control System Siemens PLC + Touch Panel
Core Components Siemens + FESTO + NSK
Contact Parts SUS316L stainless steel

Applications

✨
Skincare Products
Skincare Products
  • Lotion
  • Toner
  • Essence
  • Serum
Skincare Application Visual
🧴
Hair Care
Hair Care
  • Shampoo
  • Conditioner
  • Hair Treatment
Hair Care Application Visual
🧼
Body Care
Body Care
  • Body Wash
  • Hand Soap
  • Shower Gel
Body Care Application Visual
💊
Pharmaceutical
Pharmaceutical
  • Syrups
  • Oral Solutions
Pharma Application Visual
🏠
Ménage
Household Products
  • Detergents
  • Disinfectants
Household Application Visual

Success Stories

+40%
Cosmetics ODM Line
France · Mid-scale skincare production
After deploying ATLAS 120 in a multi-SKU line, fill consistency improved and daily changeover efficiency increased significantly.

Result: Higher Throughput Stability

≤30 min
Personal-Care Factory
Southeast Asia · Lotion & sanitizer line
Tool-free format changes and recipe memory reduced switching downtime, enabling faster response to order mix changes.

Result: Faster Changeovers

CPK≥1.33
Audit-Oriented Facility
Global supply chain qualification project
FAT records plus stable fill precision helped the customer streamline technical review and qualification workflows.

Result: Audit-Ready Documentation

Videos

Recommended videos for this model:

  • ATLAS 120 operation demonstration
  • Precision test (fill weight consistency)
  • Tool-free changeover procedure

You can replace this section with your official YouTube or hosted video embed code.

FAQ

What’s the difference between ATLAS 120 and ATLAS 220?

ATLAS 120 is a single-line machine for 30–200ml at 20–60 BPM. ATLAS 220 is dual-line for higher output and typically wider format coverage. Both use piston volumetric filling architecture and core industrial components.

Can ATLAS 120 pass Johnson & Johnson or Nivea-style audits?

Yes. The ATLAS platform is built for audit-oriented production with FAT documentation, material traceability, and precision capability aligned to CPK ≥ 1.33 targets when validated under customer-defined conditions.

What viscosity range can ATLAS 120 handle?

Typical range is 50–10,000 cP, suitable for serums, lotions, and similar products. For much higher viscosity materials, HYDRA series is usually recommended.

How long does product changeover take?

Tool-free changeover is generally within 30 minutes, supported by modular change parts and recipe memory for faster SKU switching.

What does FAT include before shipment?

FAT typically includes live filling tests, speed/accuracy verification, alarm/interlock checks, and documented sign-off before dispatch.

What core components are used in ATLAS 120?

Typical configuration includes Siemens PLC controls, FESTO pneumatic components, NSK bearings, and industrial-grade sensors.

What after-sales support is provided?

Support usually includes operation manuals, spare-parts recommendations, remote troubleshooting, and optional on-site installation/training services.

Can ATLAS 120 integrate with existing capping and labeling equipment?

Yes. It can be integrated with GC conveyors, PALLAS cappers, and downstream labeling modules through line-layout and control interface planning.

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