TALOS 200 Rotary Filling and Capping Monobloc 10–1000ml, 60–120 BPM All-in-One Line | INNOPKG

TALOS 200 rotary filling and capping monobloc delivers 60–120 BPM with continuous rotary motion, 10–1000ml filling range, and ±0.5% accuracy. High-speed integrated architecture for medium-to-large cosmetics, food, and pharmaceutical production lines. Saves up to 40% floor space vs. separate machines. Free line ROI report on request.

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Key Advantages

🏗️ Integrated Filling + Capping Monobloc

Single chassis combines filling and capping — eliminates inter-machine handoff and reduces floor space by up to 40%.

🔄 Continuous Rotary Motion

Steady rotary indexing supports 60–120 BPM without start-stop cycles of inline architectures.

📦 10–1000ml Range

Versatile filling range covers small vials to large bottles on a single machine.

🎯 ±0.5% Fill Accuracy

Servo-driven volumetric piston control maintains precision across continuous-duty production.

⚙️ Siemens PLC + Servo Control

Global-brand control architecture with recipe memory for instant format recall.

🧼 SUS316L Contact Path

Hygienic product-contact surfaces support GMP and food-grade validation workflows.

Technical Specifications

Capping TypeFilling + Capping Monobloc (combined on single chassis)
ArchitectureRotary monobloc
Max Filling Volume150ml (per project reference)
Filling Accuracy±0.5ml
Power~1.2kW, 220V 50/60Hz
Dimensions~900 × 900 × 1580mm
Weight~300kg
Product ContactSUS316L stainless steel
Use CaseSmall batches / multiple SKUs / space-constrained lines

Typical Applications

🧴 Cosmetics Mid-Large ScalePremium lotion, serum, and shampoo lines requiring 60–120 BPM.
💊 PharmaceuticalSyrup, oral liquid, and small-volume pharma packaging.
🥤 Food & BeverageSauce, condiment, and specialty beverage integrated lines.
🧼 Daily ChemicalsDetergent, softener, and cleaner packaging for medium brands.

 

Key Components & Detail Features

🏗️ Monobloc Filling + Capping Architecture

TALOS 200 is a rotary filling and capping monobloc — combines filling and capping on a single chassis. Reference spec: max 150ml, accuracy ±0.5ml, power ~1.2kW, 220V 50/60Hz, dimensions ~900×900×1580mm, weight ~300kg.

⚙️ Servo-Driven Volumetric Cylinder

Servo motor drives the volumetric cylinder for piston filling. SUS316L product-contact path with PTFE seals. ESG-type filling valve (Φ6/Φ10/Φ12/Φ15 options).

🎛️ Siemens PLC + 7″ Touch HMI

Siemens PLC + Touchscreen HMI for unified control of both filling and capping modules. Recipe memory for SKUs and cap torque profiles.

🔄 Pneumatic Cap Chuck (FESTO)

FESTO pneumatic cylinder drives cap chuck. Quick-change chuck jaws (20-30 / 30-40 / 40-50 / 50-60 / 60-70 mm). Silicone chuck pads prevent cap damage.

🧱 Compact Footprint for Small-Batch Lines

Designed for small batches / multiple SKUs where floor space is at a premium. Suitable for contract manufacturing and brand-owned pilot lines.

Frequently Asked Questions

❓ What is the advantage of a monobloc over separate machines?

TALOS 200 monobloc combines filling + capping on a single chassis, eliminating inter-machine bottle handoff. Reference spec: max 150ml, ±0.5ml precision, ~1.2kW, 220V 50/60Hz, dimensions ~900×900×1580mm, weight ~300kg. Compact footprint ideal for small batches / multiple SKUs.

❓ What is the standard lead time?

Standard lead time for new equipment is approximately 60 working days after deposit and design finalization (reference: ATLAS 310 three-line machine). Custom configurations, special tooling, or non-standard voltages may extend the lead time. A detailed production schedule with weekly photo and video updates is provided for every order.

❓ Can this machine be customized to my product, bottle, and cap?

Yes. All INNOPKG machines support custom configuration. Typical customization areas include: filling volume range (e.g., ATLAS 220 ships with 200ml cylinder; 500ml cylinder is an optional kit that expands the range to 100-500ml), bottle diameter / height / neck size (each machine has a defined compatible range — see Specifications), cap chuck diameter (PALLAS chucks cover Ø15-90mm depending on model), and voltage (220V/380V standard, 110V/415V/480V available on request). Our engineering team reviews your samples and product specs and confirms feasibility before quotation.

❓ What voltage and air supply does the machine need?

Standard supply is 220V 50/60Hz or 380V 50Hz 3-phase (varies by model — see Specifications tab). Air supply requirement is 0.4-0.6 MPa clean compressed air for most models; HYDRA 212 and PALLAS 210 require 0.5-0.7 MPa. We specify exact requirements per model in the quotation.

❓ What packaging and shipping terms apply?

Default incoterm is EXW (factory). CIF (named destination port) and DDP (delivered duty paid) are available on request. Equipment is wrapped in protective film, crated in fumigation-free plywood with shock indicators, and includes the operation manual, electrical schematics, and FAT report. Sea freight transit to most major ports is approximately 25-35 days; air freight 5-7 days.

❓ Do you provide installation, training, and commissioning?

Yes. Every machine ships with detailed English operation manual and electrical schematics. Remote commissioning support is available via video call. For on-site installation and commissioning, engineer dispatch is quoted per project (typical scope: 1-2 engineers, 5-10 working days on site, including round-trip economy airfare, local transport, accommodation, and per-diem). Scope and cost are defined in the quotation.

❓ What about after-sales support and spare parts?

Warranty is 12 months from start-up or 18 months from dispatch (whichever comes first), per the default quotation terms. Warranty scope covers manufacturing defects under normal operating conditions. Wear parts (seals, gaskets, O-rings, nozzles) are recommended to be stocked by the customer. Spare parts can be ordered at any time; lead time and pricing depend on part availability — please contact our service team with your machine serial number for an accurate quote.

Certifications & Service

🏭 Reference Customers

Serving 40+ manufacturing customers across cosmetics, pharma, food & beverage, and daily chemical industries — including Cosmax, Nuosibell, Longrich, Beijing Sunshine, Vebro, WIPRO, and other named projects. Reference list available on request.

🌐 Engineering Support

Based in China with project engineering in Chinese / English. We support FAT (Factory Acceptance Test), SAT (Site Acceptance Test), and on-site commissioning dispatch on a per-project basis. On-site engineer days are quoted per project scope.

📦 Shipping Terms

Default EXW (factory). CIF and DDP available. Equipment is crated in fumigation-free plywood with shock indicators. Standard crating meets international sea-freight handling requirements.

🛡️ Warranty (Default)

Default warranty terms per quotation: 12 months from start-up or 18 months from dispatch, whichever comes first. Warranty scope, exclusions, and extended warranty options are defined per project contract.

Full Specifications

Item Specification
Machine Type Rotary Filling + Screw Capping Monobloc
Output 60–120 BPM
Filling Range 10–1000ml
Filling Accuracy ±0.5%
Filling Stations 8–12 Stations
Capping Stations 4–6 Stations
Motion Type Continuous Rotary
Cap Type Screw Cap
Control System PLC + Servo + HMI
Voltage 380V / 50Hz
Power 8kW
Dimensions Ø2500 × 1800mm
Weight ~2000kg

Applications

🧴
Cosmetics
High-speed rotary filling/capping for skincare and beauty products
💊
Pharmaceutical
Precision filling and capping for quality-driven production lines
🏠
Daily Chemical
Continuous output for shampoos, detergents, and household liquids
🫙
Food & Condiment
Integrated high-speed processing of liquid bottle SKUs
🏭
Medium-Large Plants
Designed for throughput-focused scale-up operations

Success Stories

120 BPM
Max Throughput
Rotary platform supports stable medium-high speed operation.
±0.5%
Filling Precision
Servo dosing helps maintain consistent fill accuracy.
1 Unit
Integrated Process
Combines filling and capping to simplify line architecture.

Videos

Recommended videos for TALOS 200:

  • 60–120 BPM rotary monobloc production demonstration
  • Filling station calibration and capping synchronization
  • Format changeover and cleaning SOP walkthrough

Replace with official YouTube or hosted video embeds.

FAQ

How is TALOS 200 different from TALOS 100?

TALOS 200 is a continuous rotary monobloc (60–120 BPM) for higher throughput, while TALOS 100 is a linear indexing model (30–60 BPM).

What filling range is supported?

The standard range is about 10–1000ml, depending on filling module and product characteristics.

Is TALOS 200 suitable for high-volume operation?

Yes. Rotary continuous architecture is designed for medium-to-large volume production scenarios.

Can the machine integrate with upstream/downstream equipment?

Yes. It can connect with unscramblers, labeling, and packing systems as part of a full line.

What industries commonly apply TALOS 200?

Cosmetics, pharmaceutical, daily chemical, and food liquid packaging lines are common use cases.

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