Principais vantagens
Designed for thermal filling applications to support shelf-life extension without cold-chain dependence.
Electric hot-oil circulation provides stable temperature control and uniform heat transfer in the filling path.
Balanced precision and thermal stability for consistent hot-fill dosing performance.
Corrosion-resistant product-contact materials for acidic beverages, sauces and functional liquids.
Hygienic contact surfaces and cleanability support validation-oriented food and personal-care production.
Recipe and parameter management helps reduce downtime between bottle formats and product types.
Especificações Técnicas
| Filling Type | Hot-fill machine |
|---|---|
| Faixa de enchimento | 100-1000ml (per project configuration) |
| Filling Speed | 60-120 BPM (per project configuration) |
| Filling Accuracy | ±1% (per project configuration) |
| Temperature Range | 60-90°C product temperature |
| Heating System | Thermal oil-jacket heating |
| Product Contact | SUS316L stainless steel + PTFE/PEEK seals |
| Cleaning | CIP-ready design |
| Sistema de controle | CLP Siemens + Touchscreen HMI |
| Application | Juices, teas, sauces, hot-fill cosmetics |
Typical Applications
Key Components & Detail Features
🌡️ Hot-Fill Architecture
ATLAS 420 is a hot-fill machine (60-90°C product temperature range). Designed for juices, teas, sauces, and other products requiring thermal filling to extend shelf life without cold-chain dependence.
⚙️ Servo Piston Pump with Heat-Resistant Seals
Servo-driven volumetric cylinder with PTFE / silicone seals rated for elevated product temperatures. Adjustable coarse + fine filling parameters for foaming control.
🛡️ SUS316L + PTFE/PEEK-Compatible Path
All product-contact parts in SUS316L stainless steel with PTFE/PEEK seals. CIP (Clean-in-Place) ready design for sanitary cleaning.
🎛️ Siemens PLC + Touchscreen HMI
Siemens PLC and HMI for temperature, dosing, and conveyor control. Recipe memory for multiple SKUs and temperature profiles.
🔌 Optional Add-ons
In-line heat exchanger; bottle pre-warming tunnel; CIP cleaning system; date coder; nitrogen-flush system for oxygen-sensitive products.
Perguntas frequentes
❓ What temperature range does ATLAS 420 hot-fill support?
ATLAS 420 is designed for hot-fill applications at 60-90°C product temperature. Used for juices, teas, sauces, and other products where thermal filling extends shelf life without cold-chain dependence.
❓ What is the standard lead time?
Standard lead time for new equipment is approximately 60 dias úteis after deposit and design finalization (reference: ATLAS 310 three-line machine). Custom configurations, special tooling, or non-standard voltages may extend the lead time. A detailed production schedule with weekly photo and video updates is provided for every order.
❓ Can this machine be customized to my product, bottle, and cap?
Sim. All INNOPKG machines support custom configuration. Typical customization areas include: filling volume range (por exemplo, ATLAS 220 ships with 200ml cylinder; 500ml cylinder is an optional kit that expands the range to 100-500ml), bottle diameter / height / neck size (each machine has a defined compatible range — see Specifications), cap chuck diameter (PALLAS chucks cover Ø15-90mm depending on model), e voltage (220V/380V standard, 110V/415V/480V available on request). Our engineering team reviews your samples and product specs and confirms feasibility before quotation.
❓ What voltage and air supply does the machine need?
Standard supply is 220V 50/60Hz or 380V 50Hz 3-phase (varies by model — see Specifications tab). Air supply requirement is 0.4-0.6 MPa clean compressed air for most models; HIDRA 212 e PALAS 210 require 0.5-0.7 MPa. We specify exact requirements per model in the quotation.
❓ What packaging and shipping terms apply?
Default incoterm is EXW (factory). CIF (named destination port) and DDP (delivered duty paid) are available on request. Equipment is wrapped in protective film, crated in fumigation-free plywood with shock indicators, and includes the operation manual, electrical schematics, and FAT report. Sea freight transit to most major ports is approximately 25-35 dias; air freight 5-7 dias.
❓ Do you provide installation, treinamento, and commissioning?
Sim. Every machine ships with detailed English operation manual and electrical schematics. Remote commissioning support is available via video call. For on-site installation and commissioning, engineer dispatch is quoted per project (typical scope: 1-2 engineers, 5-10 working days on site, including round-trip economy airfare, local transport, accommodation, and per-diem). Scope and cost are defined in the quotation.
❓ What about after-sales support and spare parts?
Warranty is 12 months from start-up or 18 months from dispatch (whichever comes first), per the default quotation terms. Warranty scope covers manufacturing defects under normal operating conditions. Wear parts (seals, gaskets, O-rings, nozzles) are recommended to be stocked by the customer. Spare parts can be ordered at any time; lead time and pricing depend on part availability — please contact our service team with your machine serial number for an accurate quote.
Certifications & Service
🏭 Reference Customers
Serving 40+ manufacturing customers across cosmetics, farmacêutica, comida & bebida, and daily chemical industries — including Cosmax, Nuosibell, Longrich, Beijing Sunshine, Vebro, WIPRO, and other named projects. Reference list available on request.
🌐 Engineering Support
Based in China with project engineering in Chinese / English. We support FAT (Teste de aceitação de fábrica), SENTADO (Teste de aceitação do site), and on-site commissioning dispatch on a per-project basis. On-site engineer days are quoted per project scope.
📦 Shipping Terms
Default EXW (factory). CIF and DDP available. Equipment is crated in fumigation-free plywood with shock indicators. Standard crating meets international sea-freight handling requirements.
🛡️ Warranty (Default)
Default warranty terms per quotation: 12 months from start-up or 18 months from dispatch, whichever comes first. Warranty scope, exclusions, and extended warranty options are defined per project contract.
Comentários
Ainda não há comentários.