Principais vantagens
Continuous rotary motion with four capping heads eliminates start-stop cycles for 120–200 BPM throughput.
Per-head servo torque control maintains consistent cap tightness across continuous-duty operation.
Optional vision system integration detects missing caps, cross-threading, and torque deviations in real time.
Built for high-volume production lines running 24/7 across multiple product families.
Continuous monitoring of torque, vibration, and head temperature protects against unplanned downtime.
Especificações Técnicas
| Capping Heads | 4 (tracking-type continuous motion) |
|---|---|
| Diâmetro da tampa | Ø30 – Ø90mm |
| Altura da garrafa | 50 – 240milímetros |
| Velocidade de limitação | 120-200 BPM (per project reference) |
| Poder | ~4kW, 380V 50Hz |
| Air Pressure | 0.4-0.6 MPa |
| Dimensões | ~2000 × 900 × 1900mm |
| Motion Type | Tracking (follow conveyor) — higher throughput than fixed-position cappers |
Typical Applications
Key Components & Detail Features
🎛️ Siemens PLC + Touchscreen HMI
CLP Siemens + IHM (or Schneider / Mitsubishi as alternative) with recipe memory for multiple cap profiles. Multilingual interface, parameter setting, and alarm log.
⚙️ Servo-Driven Torque Control (Siemens Servo)
Servo motor drives capping chuck with closed-loop torque control. PALAS 210: torque range 0.2-3 N·m adjustable via HMI. PALAS 310: tracking-type continuous motion.
🛡️ Quick-Change Servo Chuck + Spare Parts
Quick-change chuck jaws available in 20-30 / 30-40 / 40-50 / 50-60 / 60-70 mm sizes. Spare jaw pads and bottle-grip pads in stock for 10+ years (per project reference).
🧱 FESTO Pneumatics + Sick Sensors
Pneumatic system: FESTO (cylinders, valves, air preparation). No-bottle-no-cap detection via Sick photoelectric sensors. Capping qualification rate ≥99%.
🔌 Optional Add-ons
Vibratory cap feeder; cap sorting bowl; cap presence vision inspection; cross-thread detection; conveyor with hand-off to labeling line.
Perguntas frequentes
❓ How is PALLAS 310 different from fixed-position cappers?
PALAS 310 is a tracking-type capping machine (also called follow-type). The cap head moves with the bottle on the conveyor instead of stopping — this enables higher throughput. 4 heads, ~4kW, 380V 50Hz, cap Ø30-Ø90mm.
❓ What is the standard lead time?
Standard lead time for new equipment is approximately 60 dias úteis after deposit and design finalization (reference: ATLAS 310 three-line machine). Custom configurations, special tooling, or non-standard voltages may extend the lead time. A detailed production schedule with weekly photo and video updates is provided for every order.
❓ Can this machine be customized to my product, bottle, and cap?
Sim. All INNOPKG machines support custom configuration. Typical customization areas include: filling volume range (por exemplo, ATLAS 220 ships with 200ml cylinder; 500ml cylinder is an optional kit that expands the range to 100-500ml), bottle diameter / height / neck size (each machine has a defined compatible range — see Specifications), cap chuck diameter (PALLAS chucks cover Ø15-90mm depending on model), e voltage (220V/380V standard, 110V/415V/480V available on request). Our engineering team reviews your samples and product specs and confirms feasibility before quotation.
❓ What voltage and air supply does the machine need?
Standard supply is 220V 50/60Hz or 380V 50Hz 3-phase (varies by model — see Specifications tab). Air supply requirement is 0.4-0.6 MPa clean compressed air for most models; HIDRA 212 e PALAS 210 require 0.5-0.7 MPa. We specify exact requirements per model in the quotation.
❓ What packaging and shipping terms apply?
Default incoterm is EXW (factory). CIF (named destination port) and DDP (delivered duty paid) are available on request. Equipment is wrapped in protective film, crated in fumigation-free plywood with shock indicators, and includes the operation manual, electrical schematics, and FAT report. Sea freight transit to most major ports is approximately 25-35 dias; air freight 5-7 dias.
❓ Do you provide installation, treinamento, and commissioning?
Sim. Every machine ships with detailed English operation manual and electrical schematics. Remote commissioning support is available via video call. For on-site installation and commissioning, engineer dispatch is quoted per project (typical scope: 1-2 engineers, 5-10 working days on site, including round-trip economy airfare, local transport, accommodation, and per-diem). Scope and cost are defined in the quotation.
❓ What about after-sales support and spare parts?
Warranty is 12 months from start-up or 18 months from dispatch (whichever comes first), per the default quotation terms. Warranty scope covers manufacturing defects under normal operating conditions. Wear parts (seals, gaskets, O-rings, nozzles) are recommended to be stocked by the customer. Spare parts can be ordered at any time; lead time and pricing depend on part availability — please contact our service team with your machine serial number for an accurate quote.
Certifications & Service
🏭 Reference Customers
Serving 40+ manufacturing customers across cosmetics, farmacêutica, comida & bebida, and daily chemical industries — including Cosmax, Nuosibell, Longrich, Beijing Sunshine, Vebro, WIPRO, and other named projects. Reference list available on request.
🌐 Engineering Support
Based in China with project engineering in Chinese / English. We support FAT (Teste de aceitação de fábrica), SENTADO (Teste de aceitação do site), and on-site commissioning dispatch on a per-project basis. On-site engineer days are quoted per project scope.
📦 Shipping Terms
Default EXW (factory). CIF and DDP available. Equipment is crated in fumigation-free plywood with shock indicators. Standard crating meets international sea-freight handling requirements.
🛡️ Warranty (Default)
Default warranty terms per quotation: 12 months from start-up or 18 months from dispatch, whichever comes first. Warranty scope, exclusions, and extended warranty options are defined per project contract.
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