PALLAS 110PP Automatic PP Cap Screw Capping Machine Ø15–50mm, 20–50 BPM, No-Scratch Capping | INNOPKG

PALLAS 110PP automatic PP cap screw capper with controlled pressure to prevent cap scratching and deformation. Delivers 20–50 BPM for Ø15–50mm caps, ideal for shampoo, loção, and daily chemical bottle formats. SUS304 frame, easy to integrate into any conveyor line. Free sample test on your actual caps on request.

Categoria: Marcação:

Principais vantagens

🛡️ No-Scratch Pressure Control

Controlled pneumatic pressure prevents cap scratching and deformation on PP plastic caps — critical for retail-shelf appearance.

🔧 Ø15–50mm Cap Range

Adjustable chuck supports standard PP caps for shampoo, loção, and daily chemical bottle formats.

⚡ 20–50 BPM Throughput

Suitable for small to medium production scales typical of contract manufacturing and brand-owned lines.

🧱 SUS304 Robust Frame

Industrial stainless steel frame supports continuous operation and easy conveyor integration.

🔌 Drop-In Conveyor Compatibility

Standard inlet/outlet height integrates with INNOPKG fillers and any upstream/downstream conveyor.

🔄 Quick Chuck Changeover

Hand-tool chuck swap reduces format changeover to under 10 minutes per cap size.

Especificações Técnicas

Diâmetro da tampaØ30Ø70mm (custom available)
Altura da garrafa50 – 310milímetros (with cap)
Bottle DiameterØ30Ø110mm
Velocidade de limitação20-50 BPM (per project reference)
Poder1.05kW, 220V 50/60Hz
Air Pressure0.5 – 0.7 MPa
Dimensões3773 × 900 × 1900mm
Weight300kg
Cap FeedingVibratory bowl feeder + belt conveyor + automatic cap pick-up
Frame MaterialSUS304 stainless steel

Typical Applications

🧴 Shampoo & ConditionerPP cap application for personal care bottle lines.
🧼 Daily ChemicalsDetergent, softener, and cleaner bottle capping.
🥤 BeverageStandard PP screw caps for water and juice bottles.
💊 PharmaceuticalOTC oral liquid and syrup PP cap application.

 

Key Components & Detail Features

🎛️ Pneumatic Operation (Foot-Switch for PALLAS 100)

Pneumatic cylinder with adjustable stroke for torque consistency. Foot-switch control (PALAS 100 tabletop) or automatic indexing (PALLAS 110PP).

🛡️ Adjustable Chuck System (PALLAS Quick-Change)

Quick-release chucks for standard PP, PE, and metal screw caps. PALLAS 110PP covers Ø30-Ø70mm standard; custom sizes available. Silicone chuck pads prevent cap scratching.

🎚️ Pneumatic Pressure Regulator (FESTO)

FESTO pneumatic pressure regulation for capping force control. Prevents cap damage on plastic and glass bottles.

🧱 SUS304 Stainless Steel Frame

SUS304 stainless steel frame for industrial-grade construction. PALLAS 110PP includes vibratory bowl feeder, belt conveyor, and automatic cap pick-up.

🔌 Optional Add-ons

Cap sorting bowl; conveyor hand-off; torque calibration kit; vision inspection for cap presence.

Perguntas frequentes

❓ What are the bottle size limits for PALLAS 110PP?

PALLAS 110PP supports cap diameter Ø30-Ø70mm, bottle height 50-310mm (with cap), bottle diameter Ø30-Ø110mm. Power 1.05kW, 220V 50/60Hz, air pressure 0.5-0.7MPa. Dimensions 3773×900×1900mm, 300kg. Includes vibratory bowl cap feeder + belt conveyor + automatic cap pick-up.

❓ What is the standard lead time?

Standard lead time for new equipment is approximately 60 dias úteis after deposit and design finalization (reference: ATLAS 310 three-line machine). Custom configurations, special tooling, or non-standard voltages may extend the lead time. A detailed production schedule with weekly photo and video updates is provided for every order.

❓ Can this machine be customized to my product, bottle, and cap?

Sim. All INNOPKG machines support custom configuration. Typical customization areas include: filling volume range (por exemplo, ATLAS 220 ships with 200ml cylinder; 500ml cylinder is an optional kit that expands the range to 100-500ml), bottle diameter / height / neck size (each machine has a defined compatible range — see Specifications), cap chuck diameter (PALLAS chucks cover Ø15-90mm depending on model), e voltage (220V/380V standard, 110V/415V/480V available on request). Our engineering team reviews your samples and product specs and confirms feasibility before quotation.

❓ What voltage and air supply does the machine need?

Standard supply is 220V 50/60Hz or 380V 50Hz 3-phase (varies by model — see Specifications tab). Air supply requirement is 0.4-0.6 MPa clean compressed air for most models; HIDRA 212 e PALAS 210 require 0.5-0.7 MPa. We specify exact requirements per model in the quotation.

❓ What packaging and shipping terms apply?

Default incoterm is EXW (factory). CIF (named destination port) and DDP (delivered duty paid) are available on request. Equipment is wrapped in protective film, crated in fumigation-free plywood with shock indicators, and includes the operation manual, electrical schematics, and FAT report. Sea freight transit to most major ports is approximately 25-35 dias; air freight 5-7 dias.

❓ Do you provide installation, treinamento, and commissioning?

Sim. Every machine ships with detailed English operation manual and electrical schematics. Remote commissioning support is available via video call. For on-site installation and commissioning, engineer dispatch is quoted per project (typical scope: 1-2 engineers, 5-10 working days on site, including round-trip economy airfare, local transport, accommodation, and per-diem). Scope and cost are defined in the quotation.

❓ What about after-sales support and spare parts?

Warranty is 12 months from start-up or 18 months from dispatch (whichever comes first), per the default quotation terms. Warranty scope covers manufacturing defects under normal operating conditions. Wear parts (seals, gaskets, O-rings, nozzles) are recommended to be stocked by the customer. Spare parts can be ordered at any time; lead time and pricing depend on part availability — please contact our service team with your machine serial number for an accurate quote.

Certifications & Service

🏭 Reference Customers

Serving 40+ manufacturing customers across cosmetics, farmacêutica, comida & bebida, and daily chemical industries — including Cosmax, Nuosibell, Longrich, Beijing Sunshine, Vebro, WIPRO, and other named projects. Reference list available on request.

🌐 Engineering Support

Based in China with project engineering in Chinese / English. We support FAT (Teste de aceitação de fábrica), SENTADO (Teste de aceitação do site), and on-site commissioning dispatch on a per-project basis. On-site engineer days are quoted per project scope.

📦 Shipping Terms

Default EXW (factory). CIF and DDP available. Equipment is crated in fumigation-free plywood with shock indicators. Standard crating meets international sea-freight handling requirements.

🛡️ Warranty (Default)

Default warranty terms per quotation: 12 months from start-up or 18 months from dispatch, whichever comes first. Warranty scope, exclusions, and extended warranty options are defined per project contract.

Especificações completas

Item Especificação
Tipo de máquina Automatic PP Cap Capping Machine
Velocidade de limitação 20–50 BPM
Cap Type PP Screw Cap
Diâmetro da tampa Ø15–50mm
Altura da garrafa 30–180mm
Sistema de controle PLC
Tensão 220V / 50Hz
Poder 1.0kW
Dimensões 1200 × 800 × 1400mm
Weight ~300kg

Aplicativos

🧴
Shampoo
PP cap tightening with appearance protection
Lotion
Stable cap quality for care products
🧼
Químico Diário
Routine bottle capping operations
💊
Farmacêutico
Controlled capping-force process
🏭
Cosmetics Line
Automated PP closure workflows

Histórias de sucesso

50 BPM
Automatic Throughput
Supports efficient medium-speed capping plans.
No Scratch
Appearance Protection
Controlled force helps maintain cap surface quality.
PP Cap
Specialized Handling
Optimized process for polypropylene screw closures.

Vídeos

Recommended videos for PALLAS 110PP:

  • PP cap automatic capping demonstration
  • Pressure/torque tuning and defect control
  • Bottle and cap size changeover process

Substitua por incorporações de vídeo hospedadas ou oficiais do YouTube.

Perguntas frequentes

What makes PALLAS 110PP different from general cappers?

It is specifically optimized for PP caps, with force-control logic aimed at reducing scratches and deformation.

What speed can PALLAS 110PP achieve?

Typical speed range is around 20–50 BPM depending on bottle handling and cap characteristics.

Quais tamanhos de tampa são suportados?

The standard application range is approximately Ø15–50mm for PP screw closures.

Can it be used for shampoo and lotion bottles?

Sim, this is one of its main use cases in cosmetics and daily chemical production.

How is capping quality controlled?

By adjusting torque/pressure settings and verifying cap-seating consistency during line setup.

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