Key Advantages
Closed-loop servo control delivers consistent torque within ±5% across continuous-duty operation.
Single-line servo capping matches small to medium production scales for growing brands.
Standard cap diameter range covers cosmetics, food, and pharmaceutical bottle formats.
Stores torque, speed, and cap-height recipes for instant format recall and reduced operator error.
Single-line architecture reduces capital cost while delivering automatic capping performance.
Technical Specifications
| Capping Type | Single-line automatic screw capper |
|---|---|
| Cap Diameter | Per chuck (Ø15-50mm typical) |
| Power | 1.2kW, 220V 50/60Hz |
| Air Pressure | 0.4-0.6 MPa |
| Dimensions | ~1500 × 900 × 1900mm |
| Operation | Servo torque control |
| Frame Material | SUS304 stainless steel |
Typical Applications
Key Components & Detail Features
🎛️ Siemens PLC + Touchscreen HMI
Siemens PLC + HMI (or Schneider / Mitsubishi as alternative) with recipe memory for multiple cap profiles. Multilingual interface, parameter setting, and alarm log.
⚙️ Servo-Driven Torque Control (Siemens Servo)
Servo motor drives capping chuck with closed-loop torque control. PALLAS 210: torque range 0.2-3 N·m adjustable via HMI. PALLAS 310: tracking-type continuous motion.
🛡️ Quick-Change Servo Chuck + Spare Parts
Quick-change chuck jaws available in 20-30 / 30-40 / 40-50 / 50-60 / 60-70 mm sizes. Spare jaw pads and bottle-grip pads in stock for 10+ years (per project reference).
🧱 FESTO Pneumatics + Sick Sensors
Pneumatic system: FESTO (cylinders, valves, air preparation). No-bottle-no-cap detection via Sick photoelectric sensors. Capping qualification rate ≥99%.
🔌 Optional Add-ons
Vibratory cap feeder; cap sorting bowl; cap presence vision inspection; cross-thread detection; conveyor with hand-off to labeling line.
Frequently Asked Questions
❓ What is the difference between PALLAS 140, 210, and 310?
PALLAS 140 is single-line (entry-level, 1.2kW). PALLAS 210 is dual-line with servo torque control 0.2-3N·m. PALLAS 310 is four-head tracking-type continuous capping (~4kW, 380V 50Hz) for high-volume production.
❓ What is the standard lead time?
Standard lead time for new equipment is approximately 60 working days after deposit and design finalization (reference: ATLAS 310 three-line machine). Custom configurations, special tooling, or non-standard voltages may extend the lead time. A detailed production schedule with weekly photo and video updates is provided for every order.
❓ Can this machine be customized to my product, bottle, and cap?
Yes. All INNOPKG machines support custom configuration. Typical customization areas include: filling volume range (e.g., ATLAS 220 ships with 200ml cylinder; 500ml cylinder is an optional kit that expands the range to 100-500ml), bottle diameter / height / neck size (each machine has a defined compatible range — see Specifications), cap chuck diameter (PALLAS chucks cover Ø15-90mm depending on model), and voltage (220V/380V standard, 110V/415V/480V available on request). Our engineering team reviews your samples and product specs and confirms feasibility before quotation.
❓ What voltage and air supply does the machine need?
Standard supply is 220V 50/60Hz or 380V 50Hz 3-phase (varies by model — see Specifications tab). Air supply requirement is 0.4-0.6 MPa clean compressed air for most models; HYDRA 212 and PALLAS 210 require 0.5-0.7 MPa. We specify exact requirements per model in the quotation.
❓ What packaging and shipping terms apply?
Default incoterm is EXW (factory). CIF (named destination port) and DDP (delivered duty paid) are available on request. Equipment is wrapped in protective film, crated in fumigation-free plywood with shock indicators, and includes the operation manual, electrical schematics, and FAT report. Sea freight transit to most major ports is approximately 25-35 days; air freight 5-7 days.
❓ Do you provide installation, training, and commissioning?
Yes. Every machine ships with detailed English operation manual and electrical schematics. Remote commissioning support is available via video call. For on-site installation and commissioning, engineer dispatch is quoted per project (typical scope: 1-2 engineers, 5-10 working days on site, including round-trip economy airfare, local transport, accommodation, and per-diem). Scope and cost are defined in the quotation.
❓ What about after-sales support and spare parts?
Warranty is 12 months from start-up or 18 months from dispatch (whichever comes first), per the default quotation terms. Warranty scope covers manufacturing defects under normal operating conditions. Wear parts (seals, gaskets, O-rings, nozzles) are recommended to be stocked by the customer. Spare parts can be ordered at any time; lead time and pricing depend on part availability — please contact our service team with your machine serial number for an accurate quote.
Certifications & Service
🏭 Reference Customers
Serving 40+ manufacturing customers across cosmetics, pharma, food & beverage, and daily chemical industries — including Cosmax, Nuosibell, Longrich, Beijing Sunshine, Vebro, WIPRO, and other named projects. Reference list available on request.
🌐 Engineering Support
Based in China with project engineering in Chinese / English. We support FAT (Factory Acceptance Test), SAT (Site Acceptance Test), and on-site commissioning dispatch on a per-project basis. On-site engineer days are quoted per project scope.
📦 Shipping Terms
Default EXW (factory). CIF and DDP available. Equipment is crated in fumigation-free plywood with shock indicators. Standard crating meets international sea-freight handling requirements.
🛡️ Warranty (Default)
Default warranty terms per quotation: 12 months from start-up or 18 months from dispatch, whichever comes first. Warranty scope, exclusions, and extended warranty options are defined per project contract.
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