Key Advantages
Automatically picks and places roller balls into bottles before capping.
Stable insertion positioning helps improve roll-on assembly consistency.
Compatible with common steel ball diameters for roller bottle formats.
Suitable for small-to-medium roller bottle production lines.
Quick adjustments for different bottle and ball size combinations.
Widely used in perfume, cosmetic serum, and essential oil bottle lines.
Technical Specifications
| Function | Steel ball placement into roller/dropper bottles |
|---|---|
| Steel Ball Diameter | Typical Ø5-15mm |
| Air Pressure | 0.4-0.6 MPa |
| Contact Material | SUS304 stainless steel (ball track) |
| Use Case | Perfume, cosmetic serum, essential oil packaging |
Typical Applications
Key Components & Detail Features
🎯 Steel Ball Feeding System
Pneumatic-driven feeding and insertion system for steel balls (typical range Ø5-15mm) into roller/dropper bottles. Designed for perfume, cosmetic serum, and essential oil packaging lines.
⚙️ Pneumatic Insertion Head (FESTO)
FESTO pneumatic components for stable insertion force. Mechanical stop for insertion depth adjustment across bottle formats.
🛡️ SUS304 Contact Parts
Ball track and contact surfaces in SUS304 stainless steel. Working pressure 0.4-0.6 MPa.
🔌 Optional Add-ons
Vibratory bowl feeder for ball orientation; multi-ball-size quick changeover; vision inspection for ball presence.
Frequently Asked Questions
❓ What is the typical application for FDZ 101?
FDZ 101 is designed for steel ball placement into roller / dropper bottles before capping. Used in perfume, cosmetic serum, essential oil, and topical pharmaceutical packaging lines. Compatible with steel ball diameters typically Ø5-15mm.
❓ What is the standard lead time?
Standard lead time for new equipment is approximately 60 working days after deposit and design finalization (reference: ATLAS 310 three-line machine). Custom configurations, special tooling, or non-standard voltages may extend the lead time. A detailed production schedule with weekly photo and video updates is provided for every order.
❓ Can this machine be customized to my product, bottle, and cap?
Yes. All INNOPKG machines support custom configuration. Typical customization areas include: filling volume range (e.g., ATLAS 220 ships with 200ml cylinder; 500ml cylinder is an optional kit that expands the range to 100-500ml), bottle diameter / height / neck size (each machine has a defined compatible range — see Specifications), cap chuck diameter (PALLAS chucks cover Ø15-90mm depending on model), and voltage (220V/380V standard, 110V/415V/480V available on request). Our engineering team reviews your samples and product specs and confirms feasibility before quotation.
❓ What voltage and air supply does the machine need?
Standard supply is 220V 50/60Hz or 380V 50Hz 3-phase (varies by model — see Specifications tab). Air supply requirement is 0.4-0.6 MPa clean compressed air for most models; HYDRA 212 and PALLAS 210 require 0.5-0.7 MPa. We specify exact requirements per model in the quotation.
❓ What packaging and shipping terms apply?
Default incoterm is EXW (factory). CIF (named destination port) and DDP (delivered duty paid) are available on request. Equipment is wrapped in protective film, crated in fumigation-free plywood with shock indicators, and includes the operation manual, electrical schematics, and FAT report. Sea freight transit to most major ports is approximately 25-35 days; air freight 5-7 days.
❓ Do you provide installation, training, and commissioning?
Yes. Every machine ships with detailed English operation manual and electrical schematics. Remote commissioning support is available via video call. For on-site installation and commissioning, engineer dispatch is quoted per project (typical scope: 1-2 engineers, 5-10 working days on site, including round-trip economy airfare, local transport, accommodation, and per-diem). Scope and cost are defined in the quotation.
❓ What about after-sales support and spare parts?
Warranty is 12 months from start-up or 18 months from dispatch (whichever comes first), per the default quotation terms. Warranty scope covers manufacturing defects under normal operating conditions. Wear parts (seals, gaskets, O-rings, nozzles) are recommended to be stocked by the customer. Spare parts can be ordered at any time; lead time and pricing depend on part availability — please contact our service team with your machine serial number for an accurate quote.
Certifications & Service
🏭 Reference Customers
Serving 40+ manufacturing customers across cosmetics, pharma, food & beverage, and daily chemical industries — including Cosmax, Nuosibell, Longrich, Beijing Sunshine, Vebro, WIPRO, and other named projects. Reference list available on request.
🌐 Engineering Support
Based in China with project engineering in Chinese / English. We support FAT (Factory Acceptance Test), SAT (Site Acceptance Test), and on-site commissioning dispatch on a per-project basis. On-site engineer days are quoted per project scope.
📦 Shipping Terms
Default EXW (factory). CIF and DDP available. Equipment is crated in fumigation-free plywood with shock indicators. Standard crating meets international sea-freight handling requirements.
🛡️ Warranty (Default)
Default warranty terms per quotation: 12 months from start-up or 18 months from dispatch, whichever comes first. Warranty scope, exclusions, and extended warranty options are defined per project contract.
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