Jingxu Biotechnologie Personnalisée: Ligne de remplissage automatique de lotion à haute viscosité | Innopkg

Case No.: SO-202508-01

Jingxu Biotechnologie Personnalisée: Ligne de remplissage automatique de lotion à haute viscosité

Developed specifically for biotech industry lotion products, intégrant une technologie de remplissage continue, chauffé & trémies agitées, et un système de convoyeur Puck flexible pour atteindre une précision de ± 0,3 ml avec 60-80 Efficacité de sortie BPM.

Core Model

Hydra 316

Gamme de remplissage

15 – 100ml

Accuracy

±0.5% (Maximum 0,3 ml)

Vitesse de production

60-80 temporisation

Continued Filling Technology

Non-stop Production, Zero Splashing

Traditional stop-and-go filling causes liquid fluctuations when handling lotions. The Hydra 316 filling nozzles move synchronously with the pucks, eliminating startup impact and ensuring smooth distribution of high-viscosity materials.

Intelligent Servo Diving Filling

Nozzles rise synchronously with the liquid level to completely eliminate bubbles and overflow in lotion products.

Constant Temp. Heated & Stirred Hopper (150L)

Equipped with an electric heating jacket and ribbon agitator to ensure the lotion remains in its optimal flow state for dispensing.

Flexible Puck System

Equipped with 100 sets of adjustable pucks, compatible with over 6 types of irregular bottle shapes like Solaascren and Kerasol.

Pallas 140 4-Head Capper

Servo Torque Control, Protecting Precision Pump Heads

Independent Servo Drive

Torques for the 4 capping heads are independently adjustable with error control within ±0.1Nm to prevent damage to pump heads.

Auto Cap Sorting/Elevator

Integrated elevator and automatic cap-placing mechanism ensure zero manual intervention, meeting sterile requirements.

Rapid Tool Changeover

Achieve production line switching for different lotion cap types within 15 minutes.

Compliance with Pharmaceutical Validation Standards

Full set of GMP validation document support provided for the Jingxu Biotech project.

Design & Functional Specs

DQ (Design Qualification)
FDS (Functional Design Specification)
P&ID Flow Charts

Installation & Operational Qual.

IQ (Installation Qualification)
OQ (Operational Qualification)
Material Certification (316L/304)

Acceptance Test Reports

FAT (Factory Acceptance Test)
SAT (Site Acceptance Test)
Electrical/Pneumatic Schematics

Looking for High-Precision Lotion Solutions?

Innopkg engineers are ready to provide technical consultation for solutions similar to Case SO-202508-01.

Get Custom Solution