Filling Machines — Precision Piston Filling for Every Viscosity
Piston filling machines with ±0.5ml accuracy. 30ml to 5L fill range. 20 ل 160+ بي بي إم. Siemens PLC + FESTO pneumatics. Trusted by Johnson & جونسون, كوزماكس, and Nox Bellcow across 81 delivered projects.
±0.5ml
Filling Accuracy
20–160+ BPM
Line Speed Range
30ml–5L
Fill Volume Coverage
81 Projects
Delivered Worldwide
Three Series. One Filling Principle.
Servo-driven piston volumetric filling — the technology trusted by cosmetics ODM giants for ±0.5ml consistency, from small batches to 160+ BPM production lines.
ATLAS Series
Servo-Driven Piston Filling — 30–500ml
Designed for cosmetic creams, lotions, and liquids requiring repeatable precision and stable line speed.
HYDRA Series
Linear Multi-Head Filling — 200ml–5L
Built for higher output scenarios and larger bottle formats in daily chemical and personal care production.
VSF Series
Semi-Automatic Piston Filling — 15–500ml
Ideal for R&D, pilot production, and small-batch operations with frequent formula or package switching.
All Filling Machines
Quick Comparison
Compare specifications to find the perfect machine for your needs
| مواصفة | UT 48 | VSF-15 | VSF-20 | أطلس 120 | أطلس 220 | هيدرا 130 | هيدرا 210 |
|---|---|---|---|---|---|---|---|
| Automation | Manual | Semi-Auto | Semi-Auto | Automatic | Automatic | Automatic | Automatic |
| نطاق التعبئة | 1-50ml | 5-100ml | 50-500ml | 10-200ml | 20-500ml | 50-1000ml | 100-1000ml |
| Speed (بي بي إم) | 10-30 | 15-25 | 10-20 | 30-60 | 60-120 | 40-80 | 120-180 |
| Accuracy | ±0.5% | ±1% | ±1% | ±1% | ±0.5% | ±0.3% | – |
| Filling Heads | 1 | 1 | 1 | 1-4 | 2 | 6-12 | 6 |
| Best For | ر&D / Lab | Small Batch | Medium Batch | Mid-Scale | High-Scale | Multi-Mode | Large Scale |
| View | View | View | View | View | View | View |
Frequently Asked Questions
Common questions about our filling machines
Q: Why piston filling instead of gravity or overflow filling?
Piston volumetric filling controls each dose by precisely measuring the piston stroke volume, unaffected by temperature changes, air bubbles, or viscosity fluctuations. Gravity and overflow filling lose accuracy above 1,000 cP. Piston filling maintains ±0.5ml precision across the entire range of 50–50,000 cP — from water-thin serums to heavy petroleum jelly.
Q: Which series is right for my product?
أطلس: creams, lotions, الأمصال, hand sanitizer — 30–500ml, 20–100 BPM. هيدرا: المنظفات, body wash, large containers — 200ml–5L, ما يصل الى 50,000 cP viscosity. فسف: startups, labs, small batches — 15–500ml, semi-automatic operation. Still unsure? Send us your product specs and we’ll recommend the right model.
Q: Can these machines pass Johnson & Johnson or Nivea audits?
Yes. INNOPKG equipment has passed Johnson & Johnson’s Factory Acceptance Test (FAT) and multiple Cosmax and Nox Bellcow supplier qualifications. CPK ≥ 1.33 is achievable on ATLAS and HYDRA models. We provide 316L material certificates, passivation reports, and full FAT documentation packages for brand audits.
Q: How fast can I change over between different products?
ATLAS and HYDRA machines achieve changeover in ≤30 minutes using modular tooling and quick-release clamps — no tools required. For contract manufacturers running 200+ SKUs, this is a core capability. VSF semi-automatic models are purpose-built for frequent changeover.
Q: What core components do you use?
Siemens PLC and servo motors, FESTO pneumatic actuators, NSK bearings, SICK/Omron sensors. These are the same component brands specified in European filling equipment — at approximately half the total system price. Spare parts are available globally with no supply chain risk.
Why Piston Filling? The Technology Behind ±0.5ml Consistency
Piston volumetric filling controls each dose by precisely measuring the stroke volume of a pneumatic cylinder. Unlike gravity or overflow systems, piston filling is unaffected by product temperature changes, air bubbles, or viscosity fluctuations. The result: repeatable accuracy from the first bottle to the ten-thousandth.
INNOPKG’s piston filling machines cover the full viscosity spectrum — 50cP (water-thin toners) to 50,000cP (petroleum jelly). This single technology adapts to 90% of cosmetic, personal care, and pharmaceutical liquid products. ATLAS series handles 30–500ml at 20–100 BPM. HYDRA series handles 200ml–5L at up to 80 بي بي إم. VSF series offers semi-automatic operation for 15–500ml with ±0.5ml precision.
All machines use Siemens PLC control, FESTO pneumatics, and SUS316L product-contact surfaces as standard. Every machine undergoes Factory Acceptance Testing before shipment — you verify performance before committing. With 81 delivered projects including Johnson & جونسون, كوزماكس (8 projects), and Nox Bellcow (12 projects), INNOPKG filling machines are proven in international supply chains.